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Patterns are always checked and double checked for precise size and fit.
At this point, it's still possible to make changes to the design, unlike
conventional hard tooling.
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The mold is made from an aluminum/epoxy mix. Every tool is guaranteed for a minimum of 10,000 cycles.
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The molding machine head is inserted into the tool prior to the part
being shot. Air vents in the tool allow trapped gasses to escape when the urethane expands.
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In the molding shop we see a large tool being cleaned.
The mold release is buffed prior to another shot.
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